HY-25A High-Frequency Induction Heating Equipment

Description

 

Key Tech nical Parameters:
1. Maximum Oscillation Power: 25KVA
2. Maximum Input Power: 15KW
3. Oscillation Frequency: 30–80KHZ
4. Input Voltage: Three-phase 380V, 50 or 60HZ
5. Cooling Water Requirements: 0.2Mpa, 4–5 L/min
6. Duty Cycle: 80%
7. Timing Function (Automatic Control Type): Heating Time, Holding Time, Cooling Time: 1–99 seconds
8. Cable Length for Split Main-Sub Unit Connection: 2 meters

Key Features:
1. Utilizes IGBT power modules and our proprietary power conversion control technology;
2. Simple, lightweight design for easy maintenance;
3. Intuitive operation, mastered in minutes;
4. Simple installation—just connect power and water; no professional installation required;
5. Automatic control adjusts heating/holding power and duration, enhancing heating consistency and simplifying operator tasks;
6. Split-type models are primarily used in harsh working environments such as dirty, high-temperature, or corrosive conditions.

Application Scope of High-Frequency Induction Heating Equipment:

I. Brazing Applications (Using Brazing Wire: Silver Brazing, Copper Brazing, Tin Brazing; Requires Flux to enhance fluidity and clean workpiece surfaces)
1. Welding of various hardware and mechanical components: silver brazing and copper brazing for hardware sanitary ware, refrigeration copper fittings, lighting fixtures, precision mold parts, hardware handles, egg beaters, as well as alloys with steel, steel with copper, copper with copper, and other same-metal or dissimilar-metal joints.
2. Welding of machined carbide cutting tools: turning tools, planer blades, milling cutters, reamers, and other cutting edges.
3. Welding of diamond tool heads, carbide saw blade teeth, and diamond cutting tools, grinding tools, and drilling tools.
4. Welding of various woodworking tools, such as wood planer blades, milling cutters, and woodworking drill bits.
5. Welding of mining tools, including flat-point drill bits, pillar-tooth drill bits, dovetail coal drill bits, rivet rod drill bits, various coal cutter bits for mining machines, and various cutter bits for tunneling machines.

II. Heat Treatment (Quenching, Annealing, Tempering)
1. Heat treatment of various hardware tools and hand tools. Examples include pliers, wrenches, screwdrivers, hammers, axes, etc.
2. High-frequency quenching treatment of various automotive parts and motorcycle components. Examples include crankshafts, connecting rods, piston pins, crank pins, sprockets, camshafts, valves, various rocker arms and rocker arm shafts; high-frequency quenching of various gears, splined shafts, drive half-shafts, various small shafts, and various forks within transmissions.
3. High-frequency quenching of gears, shafts, and other components on various power tools.
4. High-frequency quenching treatment for various hydraulic and pneumatic components. Examples include plungers for plunger pumps, rotors for rotary pumps; directional control shafts for various valves, gears for gear pumps, etc.
5. Heat treatment for metal parts. Examples include high-frequency quenching treatment for various gears, sprockets, shafts, splined shafts, pins, etc.
6. Quenching of machine tool bedways and guideways in the machine tool industry.

III. Forging and Rolling Applications
1. Hot rolling of various twist drills.
2. Hot heading of standard parts and fasteners, such as high-strength bolts and nuts.
3. Connection with automated machinery (especially stainless steel).
4. Heat treatment of special fasteners.
5. Heating for tempering, forging, and extrusion of brazing steel and tools.

IV. Melting
Precious metal melting (gold, silver), small-scale melting of metals like copper, aluminum, steel, and iron.

Application Scenarios:
I. Forging Plants:
1. Heating entire forged pieces before punching
2. Localized forging
3. Heat treatment (especially localized)
II. Gold/Silver Jewelry:
1. Welding
2. Melting
III. Powder Coating Plants:
1. Powder equipment collaboration
2. Processing manufacturers (especially tubular parts)
IV. Steel Mills & Forging Plants:
1. Laboratories
2. Melting (large-scale)
3. Heat treatment
V. Tool Shops:
1. Forging
2. Welding turning tools
3. Heat treatment (e.g., chainsaw blades) for tools requiring hardening.
VI. Aluminum Die Casting Plants:
1. Die casting head commissioning
2. Melting
VII. Gear & Mold Manufacturers:
1. Quenching
2. Tempering
VIII. Laboratories:
1. Schools, research institutes
2. Smelting plants
IX. Motor & Stamping Part Degreasing
X. Tool Manufacturers:
1. Screwdrivers
2. Localized quenching
XI. Eyeglass Frame, Artisan Goods, & Copperware Factories (Welding)

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