HY-45AB High-Frequency Induction Heating Equipment

Description

Key Technical Parameters:
1. Maximum Input Power: 45KW
2. Input Voltage: Three-phase 380V, 50 or 60Hz
3. Oscillation Frequency: 30–80kHz
4. Cooling Water Requirements: 0.2MPa, 8 L/min
5. Duty Cycle: 100%
6. Timing Function for Automatic Control Type: Heating Time, Holding Time, Cooling Time: 1–99 seconds
7. Cable Length for Split-Type Main-Sub Unit Connection: 2 meters

Key Features:
1. Utilizes IGBT power devices and our proprietary power conversion control technology for enhanced equipment reliability and low maintenance costs;
2. 100% duty cycle, capable of continuous 24-hour operation at maximum power;
3. Constant current/constant power control function for enhanced heating efficiency;
4. Full display of output power, frequency, and current;
5. Simple installation—requires only electrical and water connections, no specialized installation personnel needed;
6. Compact design, weighing only 77 kg;
7. Automatic control adjusts heating and holding power/duration, enhancing heating consistency and simplifying operator tasks.

Applications of Induction Heating Equipment:
1. Heat Treatment (Surface Hardening): Alters metal hardness through localized or full-body quenching, annealing, tempering, and through-hardening.
2. Welding (Brazing, Silver Brazing, Copper Brazing): Primarily involves heating to a specific temperature to melt filler metal, thereby joining two metals of the same or different materials. Applications include brazing various metal products, welding carbide tools and saw teeth, welding steel and copper pipes, and joining metals of the same or different types.
3. Hot Forging and Forming: This process involves heating the workpiece to a specific temperature (varying by material composition) and then shaping it into a desired form using presses, forging machines, or other tools. Applications include full-length forging of metal bars, localized forging, hot upsetting, and hot rolling.
4. Metal Smelting: This process involves heating metals to high temperatures to liquefy them, including (vacuum) smelting of metals such as gold, silver, copper, iron, steel, and aluminum; powder metallurgy sintering; and metal smelting.
5. Hot Fitting: (e.g., motor rotors) This technique connects dissimilar metals or metals with non-metals by heating the metal, utilizing thermal expansion or thermal fusion principles to join components. Applications include bottle mouth heat sealing, toothpaste tube sealing, powder coating, metal-to-plastic bonding, and other scenarios requiring metal heating.

Induction Heating Equipment Applications:
I. Forging Plants:
1. Heating entire components before stamping
2. Localized forging
3. Heat treatment (especially localized)
2. Gold/Silver Jewelry:
1. Welding
2. Melting
3. Powder Coating Plants:
1. Collaboration with powder equipment suppliers
2. Processing manufacturers (especially tubular components)
4. Steel Mills & Forging Plants:
1. Laboratories
2. Melting (large-scale)
3. Heat treatment
5. Tool Manufacturers:
1. Forging
2. Welding turning tools
3. Heat treatment (e.g., chainsaw blades) for tools requiring hardening.
VI. Aluminum Die Casting Plants:
1. Die casting head commissioning
2. Melting
VII. Gear & Mold Manufacturers:
1. Quenching
2. Tempering
VIII. Laboratories:
1. Schools, research institutes
2. Smelting plants
IX. Motor & Stamping Part Degreasing
X. Tool Manufacturers:
1. Screwdrivers
2. Localized quenching
XI. Eyeglass Frame, Craft, & Copper Product Factories (Welding)

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